Europe Advances PFAS-Free Materials for Packaging and Textiles

European sustainability researchers and industry partners showcased significant progress in developing per- and polyfluoroalkyl substances (PFAS-free) coating technologies for packaging and textile applications. This development represents a key milestone in the EU’s transition to safer, more sustainable materials and reflects growing regulatory pressure to phase out harmful “forever chemicals” that accumulate in the environment and pose health risks.

The initiative stems from the ZeroF project, a multi-year research collaboration involving scientific and industrial partners from across Europe.

During the project’s final stakeholder event held in Barcelona, participants highlighted practical advancements in PFAS-free coatings that offer promising water and grease repellency for both food packaging and upholstery textiles.

These developments come as the EU tightens rules under strategies such as the Chemicals Strategy for Sustainability and the Zero Pollution Action Plan, which plan to restrict non-essential uses of PFAS by 2030.

In textile applications, researchers tested advanced hybrid coatings that integrate organic and inorganic components to deliver durable liquids resistance while reducing reliance on PFAS. Pilot trials demonstrated that these coatings could be applied using standard machinery, pointing to feasible scale-up paths for industry adoption.

For food packaging, scientists developed bio-based barrier materials that show strong water and grease resistance in laboratory and pilot-scale production, although further evaluation of recyclability and food safety criteria is ongoing.

Beyond technical achievements, the effort underscored the importance of regulatory alignment, consumer acceptance and updated standards tailored to PFAS-free materials. Surveys conducted across several EU countries revealed that once consumers are informed about PFAS risks and alternatives, many express a clear preference for PFAS-free products.

This combination of scientific innovation, policy momentum and public interest is helping pave the way toward wider adoption of safer, environmentally resilient materials in Europe’s packaging and textile sectors.

PFAS-free materials for packaging and textiles will reshape supplier selection across consumer goods, fashion and food services, and it opens genuine innovation opportunities for materials companies positioned early. Our supply-chain-and-operations and sustainability-due-diligence teams help clients evaluate what PFAS restrictions mean for sourcing strategy and product design.